Weld Engineer – Stainless Steel Manufacturing & WPS Development
- New Haven, Connecticut, United States
- Full-Time
- On-Site
- 81,000-130,000 USD / Year
Job Description:
Our client is seeking a Weld Engineer responsible for developing welding procedures, improving fabrication processes, and supporting production teams in the manufacture of stainless‑steel and alloy-based components. This role combines hands-on welding engineering, fixture and tooling design, inspection oversight, and close collaboration with quality and supply chain teams. It is a fully onsite position within a fast-paced manufacturing environment and requires strong technical ownership, problem-solving ability, and the confidence to work independently.
Onsite | No Visa Sponsorship | Relocation Assistance: Limited
Requirements:
Welding Engineering & Procedure Development
- Develop, qualify, and maintain Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Performance Qualifications (WPQ)
- Establish welding parameters, pre-/post-heat requirements, and acceptance criteria for stainless steel and other alloys.
- Evaluate new welding technologies, consumables, and processes for potential application in production.
Fixture Design & Fabrication Support
- Design and create welding fixtures and tooling to support repeatable, high-quality production.
- Support fabrication teams by troubleshooting weldment issues, distortion control, and fit-up challenges.
- Participate in hands-on welding, fixturing, and assembly activities as needed.
Inspection, Quality & Compliance
- Perform and oversee visual weld inspections in accordance with Level II standards.
- Ensure compliance with applicable welding codes, quality requirements, and ISO 9000-based systems.
- Coordinate testing, inspection, and qualification activities with internal teams and external partners.
Cross-Functional Collaboration
- Maintain accurate documentation, inspection records, and procedure files.
- Work with procurement to qualify welding consumables and outsourced weldment suppliers.
- Partner with production, engineering, and quality teams to resolve technical issues and improve processes.
Other Duties
- Perform additional tasks as assigned to meet operational needs.
- Support continuous improvement initiatives and R&D efforts related to welding and fabrication.
Qualifications/Must-Haves:
- Familiarity with ISO 9000 or similar quality systems.
- Proficiency with SolidWorks (3D modeling) and AutoCAD (2D)
- Knowledge of welding metallurgy, heat input control, and post-weld treatment/pacification.
- Demonstrated experience developing WPS/PQR/WPQ documentation.
- Ability to work independently in a fast-paced, manufacturing environment.
- Level II Visual Weld Inspector training/certification (VT Level II or equivalent)
- 2–4+ years of hands-on experience with stainless steel welding and fabrication.
- BS in Welding Engineering, Materials Engineering, or related field; or 10+ years of welding engineering experience.
Preferred Skills:
- Experience designing welding fixtures and tooling for production environments.
- Experience coordinating inspection activities or mentoring welders/technicians.
- Background in industrial equipment, fabricated metal products, or similar manufacturing sectors.
Physical Requirements:
- Occasional bending, twisting, climbing, and lifting up to 50 lbs.
- Regular use of tools, machinery, and repetitive hand/wrist motion.
- Frequent standing, walking, and use of standard office and shop equipment.